OTEC sets new standards in aerospace engineering

EFFICIENCY AND SAFETY THROUGH INNOVATIVE TECHNOLOGY

OTEC’s finishing systems set new benchmarks by enabling seamless integration with production databases. This ensures that the systems always operate with precise, component-specific process parameters. Manual errors are eliminated, and scrap rates are drastically reduced. Given that sensitive components like turbine disks can cost up to €60,000, this level of process security is invaluable. The technology is further enhanced by comprehensive traceability at the serial number level, documenting every step of the process.

The process stability of OTEC systems is guaranteed by intelligent media management, which monitors parameters such as rotational speeds, water, and compound dosing. Unlike outdated machinery, there is no need for constant adjustments to process times, as these remain stable. This makes the technology not only efficient but also low-maintenance.

UNMATCHED CAPABILITY FOR LARGE COMPONENT PROCESSING

A key competitive advantage of OTEC is its ability to process large and heavy components in an automated and reproducible manner. The SF-HP system, specifically designed for such applications, is currently a global leader and enables integration into Industry 4.0 environments. This combination of technical innovation and industrial connectivity is unique and sets the standard for the next generation of manufacturing. For smaller components, the SF series also offers optimal solutions and can be seamlessly integrated into nearly any process.

SUCCESS STORIES AND MARKET RELEVANCE

The success of this pioneering technology is evident in numerous completed projects. For instance, a renowned German manufacturer replaced older systems with OTEC solutions, leading to significant process improvements. Approvals from major international OEMs further confirm the technological edge of OTEC systems. By the end of 2026, it is expected that three of the world’s largest OEMs will adopt OTEC systems for engine applications.

“Our technology has already been approved by leading aerospace companies. It not only ensures the highest quality but also reduces long-term costs by minimizing scrap,” said Adrian Kofler, Aerospace Applications Manager at OTEC.

OTEC also offers the ability to develop customized solutions tailored to specific requirements, making it an ideal choice for companies with unique needs.

These groundbreaking advancements in the aerospace industry clearly demonstrate that OTEC technology will play a vital role in increasing efficiency and reducing costs. With its innovative approach and focus on quality, OTEC will continue to be a leader in the industry.

FUTURE-PROOF SOLUTIONS FOR A DYNAMIC INDUSTRY

One of the biggest challenges in the industry is the ongoing decline in skilled labor qualified for manual processes. At the same time, the market demands absolute process reliability and more efficient production methods. OTEC addresses this with an automated and processstable alternative to outdated systems. The trend toward digitalization and the reduction of manual labor not only opens new opportunities for customers but also ensures long-term competitiveness.

The development of cutting-edge turbine disk processes, created in close collaboration with an American OEM during the COVID-19 pandemic, underscores OTEC’s innovation and flexibility. Within just twelve months, a universal and validated process was established, which today serves as a benchmark.